Food and beverage

Make confident food and beverage decisions, before committing time, capital, or resources
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Water bottles move down a conveyor in food and beverage facility

Make better decisions across your operations

Move beyond assumptions and see how changes will perform before you implement them—improving throughput, reducing risk, and avoiding unnecessary investment.

Test decisions before you implement
Evaluate changes such as new products, schedules or capacity adjustments in a risk-free environment.
Identify real system constraints
Understand where bottlenecks actually occur across interconnected processes, and why they shift.
Improve performance with confidence
Optimise throughput, service and resource use using evidence-based insights, not assumptions.

Why food and beverage operations are challenging

Complexity makes planning less predictable

Food and beverage manufacturing operates in an environment defined by variability and interdependence. Small changes in one part of the system can have disproportionate downstream impacts.

  • High SKU variability and frequent changeovers
  • Batch processes feeding continuous, high-speed operations
  • Strict food safety and cleaning requirements
  • Tightly coupled packaging lines with varying speeds
  • Volatile demand and constrained supply chains

As complexity increases, planning becomes less intuitive, and the cost of sub-optimal decisions grows.

An operator checks operations at a commercial brewery

Where complexity impacts performance

A screenshot of a warehouse model from Witness Simulation Software

How predictive simulation supports better decisions

Food and beverage operations behave as dynamic systems, where variability, constraints, and interdependencies constantly affect performance. Witness simulation software enables teams to model these interactions, test operational scenarios, and evaluate decisions before committing time, capital, or resources.

Using Witness, organisations can:

  • Test changes without disrupting live operations
  • Identify shifting bottlenecks and constraints
  • Evaluate trade-offs across throughput, inventory, labour, and service
  • Build confidence in operational and investment decisions
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Guide

Make better decisions in complex food and beverage operations

Explore how predictive simulation helps food and beverage teams test decisions, identify constraints, and improve performance across production and supply chains.
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Kalim Yasin-Guilfoyle

We immediately used the model... it gives us confidence in our analyses and builds trust from stakeholders that we have an evidence base covering all implications.

Kalim Yasin-GuilfoyleSenior R&D Engineer

De-risking food and beverage operations

In our recent webinar, we explored how predictive simulation helps food and beverage manufacturers evaluate scenarios, reduce operational risk, and make more confident decisions around production, capacity, and supply chain performance.

Watch this on-demand webinar to discover how manufacturers are using simulation to identify constraints, test improvements before implementation, and invest with greater confidence.
a water bottle production line

Recent food and beverage impact stories

Mondelez R and D team tests breakthrough tech with simulation
Mondelez Chocolate Factory in BournvillePredictive simulation

Mondelez R&D team tests breakthrough tech with simulation

Diageo saves millions of pounds using predictive simulation
A variety of beer in glassesPredictive simulation

Diageo saves millions of pounds using predictive simulation

Predictive simulation conquers Britvics site logistics challenges
Factory belt with bottle of juiceIndustry

Predictive simulation conquers Britvics site logistics challenges

Mars improves business planning with predictive simulation
Selection of chocolate barsIndustry

Mars improves business planning with predictive simulation

Witness Simulation Software

User-friendly, flexible and powerful, Witness gives you detailed insights into CapEx, continuous improvement and operational improvements before you invest.
Discover more
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Oliver Bird - Director, Simulation Advisory Group

OliverBird

Director, Simulation Advisory Group